Solid Waste Recycling Solutions — Sorting, Shredding, Washing & Pelletizing Lines Since 2015

Shredders

RC-SDS400 400 single-drive shredder

Shredders

Detailed Product IntroductionOverviewThe Model 400 Single Shaft Shredder, engineered by Henan Jiacui Intelligent Equipment Co., Ltd., is a specialized pre-crushing solution designed to enhance the efficiency of recycling lines.Unlike double-shaft shredders that rely on shearing, this sin

Product Description

Detailed Product Introduction

Overview

The Model 400 Single Shaft Shredder, engineered by Henan Jiacui Intelligent Equipment Co., Ltd., is a specialized pre-crushing solution designed to enhance the efficiency of recycling lines.

Unlike double-shaft shredders that rely on shearing, this single-shaft unit utilizes a high-torque rotating knife roller combined with a hydraulic pushing system (optional/configurable). It is specifically optimized to process waste cables, turning tangled wire bundles into uniform, small-sized particles (typically 20-50mm) ideal for feeding into secondary granulators like copper wire separators.

Key Features & Advantages

  • Uniform Output Size: The single-shaft design with a screen mesh (configurable) ensures that the output material is consistent in size. This prevents blockages in downstream equipment and improves the overall efficiency of your copper recovery line.

  • Anti-Winding Design: The specialized blade arrangement (20 units) and rotor geometry are designed to prevent soft materials like wires and films from wrapping around the shaft, ensuring continuous operation without frequent stops for cleaning.

  • Robust Drive System: Powered by a 4kW motor paired with a heavy-duty JZQ250 Gear Reducer, the Model 400 delivers stable, low-speed torque. This setup is built to handle sudden load changes common in scrap recycling without stalling.

  • Customizable Cutting Configuration: We understand that different cables require different cutting forces. The blade material is customizable (e.g., D2, SKD-11, H13), and the blade width (20mm) allows for precise adjustment of the output size by changing the spacer thickness.

  • Compact & Maintenance-Friendly: With a compact footprint of 1180mm × 630mm × 1000mm, it fits easily into tight spaces. The single-shaft structure also makes blade replacement and maintenance significantly faster and easier compared to dual-shaft models.

Working Principle

  1. Feeding: Waste cables are fed into the crushing chamber.

  2. Cutting: The main rotor, equipped with 20 hardened blades, rotates at a low speed. The material is cut against a fixed counter-knife (bed knife).

  3. Sizing: The cut material passes through a screen mesh at the bottom. Only particles smaller than the mesh size are discharged, ensuring uniform granularity.

  4. Discharge: The shredded cable pieces fall onto a conveyor or into a bin, ready for the next stage of separation.

Technical Specifications

SpecificationDetails
Model400
Dimensions (L×W×H)1180mm × 630mm × 1000mm
Motor Power4 kW
Gear ReducerJZQ250 (High Torque)
Voltage380V, 50Hz (Three-phase)
Blade Width20 mm
Blade DiameterΦ 160 mm
Number of Blades20 Units
Number of Spacers20 Units
Blade MaterialCustomizable (High-Alloy Steel)
Machine Weight410 kg

Applicable Materials

The Model 400 Single Shaft Shredder is versatile but excels at processing:

  • Waste Cables: Household wires, data cables, square wires (pre-crushing for granulators).

  • Plastics: Plastic lumps, pipes, films, and purging compounds.

  • Rubber: Small rubber blocks or sheets.

  • Wood: Small wood blocks or biomass.

  • E-Waste: Circuit boards and electronic components.

Why Choose Henan Jiacui?

Henan Jiacui Intelligent Equipment Co., Ltd. focuses on practical, durable solutions. The Model 400 Single Shaft Shredder represents our commitment to solving specific pain points in cable recycling—specifically, the need for uniform feeding and anti-winding performance. By choosing our customizable blade options and robust JZQ drive system, you ensure a longer lifespan and lower operating costs for your recycling business.



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