JIACUI Successfully Shipped a New Batch of Eco-Friendly Copper Wire Granulators Abroad
JIACUI Successfully Shipped a New Batch of Eco-Friendly Copper Wire Granulators Abroad
Published in News & Insights · Company News
By Henan Jiacui Intelligent Equipment Co., Ltd.
Zhengzhou, Henan, China — Henan Jiacui Intelligent Equipment Co., Ltd. (JIACUI) has completed the factory acceptance testing, packing and dispatch of a new batch of eco-friendly dry-type copper wire granulators for overseas customers. The consignment covers several models drawn from the JIACUI granulator range and is destined for recycling yards in multiple international markets.
This dispatch follows the pattern that has defined our production through the year: dry-process machines specified for customers who want to convert scrap cable into saleable copper granules without the water consumption, effluent and sludge handling that a wet separation process requires. Every unit in this batch was tested on customer-supplied material before packing, and the confirmed throughput and separation figures were recorded and issued with the shipping documentation.
What was dispatched
The batch includes machines from across the JIACUI range, reflecting the fact that cable recycling businesses differ enormously in scale — from start-up yards processing a few tonnes a month to established plants running multi-shift production.
Model class | Typical capacity | Typical application |
|---|---|---|
Model 300 / Model 350 class | 100–220 kg/h | Start-up and growing yards moving from manual stripping to continuous granulation |
Model 660 class | 600–650 kg/h | Production-class yards and WEEE processors running extended shifts |
Model 800 / Model 1000 class | 700–1,000 kg/h | Large recycling plants, cable manufacturers' off-cut recovery and scrap exporters |
All machines in this shipment are dry-process systems: mechanical shredding and granulation, air gravity separation and vibrating-screen classification, with closed dust collection. No water is used in the separation process and there is no liquid effluent stream.
A production-class dry-type granulation line during pre-shipment testing at the JIACUI factory in Zhengzhou, Henan.
Pre-shipment testing: what happens before a machine leaves the factory
One of the questions we are asked most often by first-time buyers is what verification they can expect before their machine is shipped. For every unit in this batch, the following was completed:
- Assembly and dimensional verification against the approved layout drawing.
- Electrical inspection against the load schedule, including control panel function and safety interlock testing.
- No-load running test covering rotor balance, vibration, bearing temperature and noise.
- Load test on customer-supplied or representative material, with feed weight, copper output weight, plastic output weight and achieved throughput recorded.
- Separation verification — inspection of both the copper product and the plastic fraction to confirm copper content and residual plastic in the product.
- Photographic and video record of the test run, issued to the customer with the test data.
The load test is the important one. A dry-type granulator's published capacity figure is measured under defined conditions, and its real performance depends on the cable mix it is fed. Testing on the customer's own material is the only way to establish what the machine will actually do in service, and it is the point at which any discrepancy is still easy to resolve.
Packing and protection for long-distance freight
Overseas dispatch places demands on a machine that domestic delivery does not. For this batch, each machine was:
- Drained and protected against corrosion for an ocean voyage in humid conditions.
- Secured to a reinforced base and braced inside the container to prevent movement during transit.
- Fitted with protective wrapping on control panels, exposed shafts, screens and electrical components.
- Shipped with a documentation set covering the equipment list, electrical drawings, operating manual, maintenance schedule, commissioning procedure and spare-parts list.
- Accompanied by certification documentation, including CE, ISO and CSA documentation as applicable to the destination market.
Why dry-type granulation keeps winning overseas orders
The commercial logic behind this shipment is the same logic we see across our export markets. Cable recyclers want clean separation, but they also want to avoid the permanent burden of process water: the cost of supply, the treatment plant, the sludge disposal, the discharge permits and the accelerated corrosion of wetted components. Where a dry line can reach comparable copper purity — and with variable-speed air separation and multi-stage separation it can — the operating case is straightforward.
Regulatory pressure is reinforcing the same direction. Across many of our destination markets, environmental permitting for liquid effluent is becoming slower and more burdensome, while requirements around dust control and workplace safety are tightening. A process with no water discharge is materially simpler to permit and to operate compliantly.
Installation and commissioning support
Dispatch is the midpoint of a project, not the end of it. Each machine in this batch is supplied with commissioning support: remote guidance during installation, a structured commissioning procedure, operator training on feeding, separation tuning and blade maintenance, and a defined acceptance test at site. Customers in most regions can also arrange an on-site engineer visit, and remote video support is available for the rest.
We also encourage every customer to record the commissioning mass balance — feed in, copper out, plastic out, dust collected — and to keep recording it daily. Two weeks of those numbers will tell an operator more about whether the machine is set up correctly than any inspection, and it gives a firm baseline against which to detect blade wear and separation drift later.
About JIACUI
Henan Jiacui Intelligent Equipment Co., Ltd. (JIACUI) was founded in 2015 in Zhengzhou, Henan Province, China, and manufactures solid waste recycling equipment and copper wire granulation systems in a 5,000 m² factory with more than 100 employees. Our product range covers copper wire granulators, double-shaft and single-shaft shredders, PCB and e-waste recycling machines, pulverizers, sorting lines, washing systems and plastic pelletizing lines. Our equipment holds CE, ISO and CSA certification, uses ABB and Siemens control components built to European design standards, and has been delivered to more than 400 customers in over 100 countries. Factory audits have been completed with SGS, BV and TÜV, and the company holds 27 patents covering shredding, granulation and separation technology.
Enquire About the Next Production Batch
If you are planning a cable recycling project, we are happy to share commissioning data and reference installations in your region and material type. Tell us your cable mix and target monthly tonnage and we will recommend a configuration and quote it.
Send us your material description, daily tonnage and target output, and our engineering team will respond with a model recommendation, a capacity calculation and a quotation. You are also welcome to book a live video walk-through of the Henan Jiacui Intelligent Equipment Co., Ltd. factory in Zhengzhou, Henan, China, or request a reference list of installations running comparable cable or waste streams.